In recent years, there has been significant growth in the field of protein therapeutics, encompassing various complex modalities such as multi-specifics, fusion proteins, and protein conjugates. However, the expansion into these diverse modalities poses several challenges for purification process development, which stems from the unique biophysical properties of these novel modalities relative to monoclonal antibodies (mAbs) as well as distinct impurities profiles. Given these challenges, it is imperative to rapidly develop non-platform polishing chromatography processes that can effectively isolate the desired product with adequate yield and purity.
Experimental high throughput screening (HTS) capabilities such as slurry plate screens and robocolumn chromatography have become important tools to rapidly assess operating conditions for polishing chromatography. Predictive modeling enhances HTS capabilities for identifying operating conditions by enabling exploration and prioritization of large design spaces in silico and therefore picking promising conditions to screen experimentally. This talk presents the development and implementation of a quantitative structure activity relationship (QSAR) model that leverages over 10 years of internal Kp screening data and can predict the partition coefficient as a function of protein, resin, and mobile phase conditions. The model contains ~10,000 screened conditions on more than 40 resins. A diverse set of >40 proteins are represented in the data, including mAbs, Fc-fusion proteins, host cell proteins, viruses, and other modalities. Overall, the model has a test set R2=0.91 and can predict elution and strong binding conditions across the protein property and resin space with 95% classification accuracy, enabling extensive design space reduction for HTS experiments. Intentional diversification of the training data has expanded the applicability window of the model and enabled the prediction of both product and impurity partitioning, including aggregates, low molecular weight fragments, and HCPs. The prediction of both product and impurity partitioning facilitates computational assessment of other metrics describing the purification process, including separability and orthogonality between multiple steps. Overall, this work outlines how predictive modeling can be used in conjunction with HTS experimentation to guide the development of polishing chromatography steps. These models can be applied to a diverse set of proteins and across the development lifecycle, either by proposing novel approaches for a given separation or supporting process changes later in development.